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Optimize your sugar production with process instrumentation

Innovative, robust and easy-to-clean technologies during production and maintenance

Sugar production is a cost-sensitive business. Robust, durable and high-quality process instruments are of utmost importance because they increase performance and ensure constant quality. Sugar processes can be optimized without compromising product quality. Robust, easy-to-clean innovative technologies guarantee high plant availability and reduce the risk of equipment damage during maintenance.

  • 170

    million metric tons

    of sugar are produced worldwide each year.
    When producing at such high quality and high volumes, it is imperative to avoid unscheduled outages.

Our offering

Endress+Hauser offers a complete palette of approved flow, level, temperature, pressure and analytical instruments to solve your challenges in the demanding sugar production business. Our instruments are designed and manufactured to withstand cleaning processes during maintenance periods and in harsh production processes.

  • Consistent product quality and taste

  • Stable processing parameters (Brix, etc.)

  • Safety for your installed base (pumps, flowmeters, etc.)

  • Reduced outage

Applications

Level measurement in the evaporation process

One of the most challenging applications in sugar production is the level measurement in the evaporator. A low clarified juice level may damage an entire batch and cause an unscheduled outage.

Evaporation process in a sugar plant
Our expertise in the field

Radar technology mounted in a bypass system ensures robust, stable and reliable level monitoring.

Optimize your differential pressure measurement

Harsh production environments and cleaning processes frequently damage the differential pressure system in evaporators.

Deltabar FMD71 differentail pressure measurement
Our expertise in the field

Our innovative electronic differential pressure system is a reliable one-to-one replacement.

  • Maximum robustness paired with abrasion resistance and vacuum tightness thanks to the ceramic cell of Deltabar FMD71. In addition, Deltabar offers faster installation, less maintenance and downtime as well as fewer spare part warehousing.

Keep pH measurement within safe limits

The optimal pH range in the crystallization process is 6.5 to 7.0, which ensures top-quality end products. Because of the low ionic strength of the water mixed with sugar, a glass electrode cannot be used.

Crystallization process in sugar manufacturing process
Our expertise in the field

We recommend our digital non-glass sensors with ISFET or enamel electrode combined with Memosens technology.

  • Identify the potential of using our digital non-glass pH sensor CPS77D with ISFET electrode.

  • Benefit from long-term stability and minimal maintenance using Ceramax CPS341D, the digital non-glass pH sensor with enamel electrode.

  • Increase process safety and simplify handling handling thanks to Memosens digital technology.

Brix concentration at the highest level

Syrup is produced in the evaporation phase with about 65° Brix. Reliable and accurate results at the right moment are key.

Evaporation process in sugar manufacturing
Our expertise in the field

Apart from the main task of measuring mass flow and density, the Promass also performs an in-line measurement of the Brix concentration with a high degree of accuracy. Furthermore, Promass provides clear, standardized diagnostic notifications using the Endress+Hauser Heartbeat technology, which enables predictive maintenance while supplying proof of operational reliability and process safety.

  • Discover the benefits of Endress+Hauser's Coriolis mass flowmeters.

  • Analyse the potential of Heartbeat technology related to predictive maintenance.

Sugar manufacturing processes

Click through the maps to learn more about how to improve and optimize your sugar production.

Suger beet manufacturing overview ©Endress+Hauser

Overview of the sugar beet manufacturing process

Sugar cane manufacturing overview ©Endress+Hauser

Overview of the sugar cane manufacturing process

Evaporation process ©Endress+Hauser

Process flow and measuring points in the juice evaporation

Crystallization and centrifugation process ©Endress+Hauser

Process flow and measuring points in the crystallization and centrifugation

  • Suger beet manufacturing overview
  • Sugar cane manufacturing overview
  • Evaporation process
  • Crystallization and centrifugation process

Benefits

As a sugar manufacturer, you must minimize downtime or other risks during the process. For that reason, you need a reliable partner at your side. Our experienced industry and application engineers can help you optimize your processes and improve plant availability.

  • 24/7

    production without interruptions or outage.

  • NO

    faulty or damaged instruments during production and maintenance.

  • More than 1,000

    Endress+Hauser process instruments installed in every sugar plant help you to improve plant availability.

Success stories

Learn why our customers choose Endress+Hauser. Check out our latest industry case studies, application notes and white papers.

  • Schweizer Zucker AG trusts in measurement technology from Endress+Hauser Schweizer Zucker AG trusts in measurement technology from Endress+Hauser

    Reliable sugar manufacturing processes

    Schweizer Zucker processes 10,000 tons of sugar beets per day. From storage to evaporation and crystallization, the instruments from Endress+Hauser reliably carry out their respective tasks.

  • Simple products

  • Easy to select, install and operate

Technical excellence

Simplicity

  • Standard products

  • Reliable, robust and low-maintenance

Technical excellence

Simplicity

  • High-end products

  • Highly functional and convenient

Technical excellence

Simplicity

  • Specialized products

  • Designed for demanding applications

Technical excellence

Simplicity

Variable

FLEX selections Technical excellence Simplicity
  • F
  • L
  • E
  • X

Fundamental selection

Meet your basic measurement needs

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Lean selection

Handle your core processes easily

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Extended selection

Optimize your processes with innovative technologies

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Xpert selection

Master your most challenging applications

Technical excellence
Simplicity

Variable

Browse through our portfolio!

  • Analytics - We help you to improve quality while reducing operational costs

    Analysis

    Analysis

    Water, beverages, dairy products, chemicals or pharmaceuticals have to be analyzed every day. Choose the device best suited to your process needs from our comprehensive product portfolio.

  • Flow measurement

    Flowmeter

    Flowmeter

    Water, natural gas, steam, mineral oil, chemicals are some of the fluids that have to be measured day in, day out. Select the flowmeter best suited to your process needs.

  • Field of Applications Level

    Level

    Level

    Continuous level measurement and point level detection in liquids and bulk solids

  • Field of Application Pressure

    Pressure

    Pressure

    Powerful instruments for process pressure, differential pressure, level and flow.

  • Endress+Hauser offer appropriate software solutions for all branches of industry.

    Software

    Software

    Apart from all relevant measuring and system technologies, we also offer appropriate software for all branches of industry that provide to run your operating processes at its full potential.

  • System products and Data Managers

    System products

    System products

    Applicator

  • Key visual temperature

    Temperature measurement

    Temperature measurement

    Thermometers and transmitters for the process industry

  • Improve productivity while lowering your costs. Optimize your systems and processes with solutions.

    Solutions to improve productivity while lowering your costs

    Solutions to improve productivity while lowering your costs

    With the combination of reliable instruments and systems combined with services addressing your needs we help you to overcome your challenges. Learn more about the possibilities available to you.

  • Service portfolio

    Instrumentation services

    Instrumentation services

    Maximize plant performance, minimize OPEX, increase uptime, all with compliance. Partner with Endress+Hauser instrumentation services.

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